Production of Fruit and Vegetable Concentrates
We monitor the raw material, the technological process and every batch of finished concentrate to ensure product stability, safety and consistent parameters
VIN-KON S.A., based in Konin, is a company with many years of experience in fruit and vegetable processing and in the production of concentrates intended for the food, processing and fermentation industries, as well as the catering and confectionery sectors. The technology used by VIN-KON S.A. makes it possible to obtain products with high consistency, an intense flavour profile, natural colour and stable physicochemical parameters.
The greatest value of the VIN-KON S.A. production process lies in combining high-quality raw materials, experienced technical staff, modern production facilities and rigorous quality control. Each batch of raw materials, every stage of processing and each batch of finished concentrate are subject to continuous technological and laboratory assessment.
At VIN-KON S.A., quality is controlled from the moment fruits and vegetables are received, through washing, sorting, crushing, pressing, filtration, concentration and pasteurisation, through to storage and preparation of the product for shipment. As a result, VIN-KON S.A. concentrates can meet the requirements of industrial customers seeking consistency, safety and high technological quality.
A particular strength of the company is its specialised workforce. Production and process control are handled by experienced specialists who understand the specifics of fruits, vegetables, juices, extracts, concentration and preservation of liquid products. The employees‘ technological expertise makes it possible to properly manage the process for each raw material individually.
Another very important element of the VIN-KON S.A. quality system is its own in-house laboratory. It enables ongoing testing of the parameters of raw materials, semi-finished products and finished concentrates. Among other things, the following are controlled: concentration, acidity, pH, colour, clarity, turbidity, viscosity, sediment, stability, taste, aroma and compliance with customer requirements. This allows the production process to be continuously monitored and adjusted.
Production process
The production of fruit and vegetable concentrates at VIN-KON S.A. begins with the selection of raw materials. Fruits and vegetables intended for processing are delivered to the plant and must meet specified quality requirements. Their freshness, ripeness, aroma, appearance and technological suitability are checked as early as the receiving stage.
The raw materials are then thoroughly washed and sorted. Damaged, spoiled, unripe or contaminated fruits and vegetables, as well as those that do not meet quality requirements, are removed. VIN-KON S.A. attaches particular importance to this stage because the quality of the concentrate begins with the quality of the raw material. Even the best technology cannot replace a good, healthy and properly prepared fruit or vegetable.
After cleaning, the raw material is crushed, mashed, pressed, sieved or subjected to extraction, depending on the type of product. The process is conducted differently for apples and pears, differently for dark fruits such as blackcurrants, chokeberries and elderberries, and still differently for vegetable raw materials such as beetroot, black radish, onions and celery.
In the next stage, the juice, puree or extract is cleaned, clarified, filtered or stabilized. In the case of clear concentrates, the aim is to obtain a clean, uniform and stable product. In the case of cloudy or puree-based concentrates, some of the natural pulp is retained, which is responsible for the fullness of the flavor, color and texture of the product.
The most important stage is concentration, meaning the removal of some of the water. At VIN-KON S.A., this process is carried out in a controlled manner to preserve the natural character of the raw material as much as possible. Properly selected concentration parameters make it possible to obtain a concentrate with a high solids content, intense color, concentrated flavor and stable technological properties.
After concentration, the product is pasteurized, cooled and prepared for storage or shipment. Finished concentrates are tested in the laboratory and evaluated organoleptically to ensure that each batch meets quality and commercial requirements.
Fruit concentrates from VIN-KON S.A.
Apple concentrate is one of the key fruit products in the VIN-KON S.A. product range. It is made from selected apples, which are thoroughly washed, sorted, crushed, pressed, clarified and concentrated.
In the production of apple concentrate at VIN-KON S.A., particular importance is attached to controlling the solids content, color, clarity and acidity. Apple is a highly versatile raw material, but it is also susceptible to oxidation and browning, which is why the process is conducted under strict technological supervision.
The VIN-KON S.A. laboratory tests each batch at individual production stages to ensure that the apple concentrate has stable parameters, a clean flavor, natural aroma and high industrial suitability. The product can be used in the production of juices, beverages, ciders, fruit wines, syrups, desserts, fillings and confectionery products.
Pear concentrate is made from ripe, aromatic pears. These fruits require delicate handling during the technological process. Pear is a subtle raw material with milder acidity and a more delicate flavor profile than apple, which is why VIN-KON S.A. places great emphasis on protecting its natural aroma.
The raw material is washed, sorted, crushed, subjected to technological processing, and then pressed, filtered and concentrated. Specialists monitor quality at every stage to obtain the appropriate physicochemical and sensory properties of the finished product.
Pear concentrate from VIN-KON S.A. is distinguished by its delicate aroma, natural sweetness and wide range of applications. It can be used in the production of beverages, nectars, perry, fruit wines, desserts, mousses, baby food products and fruit blends.
Cherry concentrate from VIN-KON S.A. is a product with an intense color, pronounced acidity and the distinctive taste of ripe cherries. Production begins with the careful selection, washing and sorting of the fruit, followed by preparation for pressing.
Cherries are a raw material requiring special attention, as it is essential to preserve their natural red pigments and fresh, fruity aroma. At VIN-KON S.A., the production process is carried out to minimize color and aroma loss and to obtain concentrate of consistent quality.
Cherry concentrate is tested for concentration, acidity, color, taste, aroma and stability. It can be used in the production of juices, beverages, syrups, fruit wines, desserts, ice cream, confectionery fillings and dairy products.
Blackcurrant concentrate from VIN-KON S.A. is a product with a very intense flavor, deep color and high technological value. Blackcurrants contain natural pigments, acids and aromatic compounds, which is why the process requires precise control.
The fruit is carefully cleaned, sorted and crushed, then processed to extract the juice and natural color. The product is subsequently pressed, filtered and concentrated. Particular attention is paid to preserving the dark purple color and typical blackcurrant aroma.
Blackcurrant concentrate is a valued ingredient in beverages, syrups, nectars, dairy products, jellies, ice cream, fruit wines and functional products. Its quality is continuously monitored by the VIN-KON S.A. in-house laboratory.
Chokeberry concentrate from VIN-KON S.A. is a product with an exceptionally intense color, a pronounced, slightly astringent taste and significant functional value. Chokeberry is a raw material rich in natural polyphenols and pigments, which is why the production process must be carried out with great care.
Chokeberries are washed, sorted, crushed, macerated, pressed, filtered and concentrated. Specialists control the process to obtain a deep color, characteristic taste and the appropriate concentration of soluble components.
Chokeberry concentrate from VIN-KON S.A. can be used in functional beverages, syrups, fruit wines, desserts and fruit teas, as well as a natural coloring component.
Plum concentrate from VIN-KON S.A. is made from ripe plums, which are washed, sorted, pitted, crushed and subjected to thermal treatment. Plums are rich in pulp, natural sugars and pectins, so the concentrate may have a thicker, more purée-like texture.
At VIN-KON S.A., temperature control during plum processing is particularly important. This helps avoid burnt notes, excessive caramelization or the loss of the fruit’s fresh character. The product is constantly tested for concentration, viscosity, colour, flavour and stability.
Plum concentrate from VIN-KON S.A. is suitable for the production of plum preserves, fillings, desserts, sauces, beverages, fruit wines and confectionery products.
Vegetable concentrates from VIN-KON S.A.
Red beet concentrate is one of VIN-KON S.A.’s key vegetable products and one of the most important elements of its industrial offering. VIN-KON S.A. is one of Poland’s leading producers of red beet concentrate, accounting for nearly 10% of its domestic production.
VIN-KON S.A. owes this market position to a combination of experience, technological expertise, high-quality raw materials and continuous process control. Red beet is a demanding raw material. The value of the product is determined by its colour, concentration, flavour, stability and the absence of undesirable earthy notes.
The production of red beet concentrate at VIN-KON S.A. begins with thorough washing and cleaning of the raw material. Beetroot requires particular care because it may contain soil, sand and fine mineral impurities. The beets are then sorted, crushed, heated, pressed or subjected to extraction, filtered and concentrated.
At VIN-KON S.A., great importance is attached to protecting the beet’s natural, deep ruby-red colour. The concentration process is carried out in a way that limits the degradation of natural pigments while preserving the raw material’s characteristic flavour and aroma.
VIN-KON S.A.’s laboratory continuously monitors the concentrate’s concentration, colour, pH, acidity, viscosity, flavour, aroma and stability. As a result, red beet concentrate from VIN-KON S.A. is a product intended for customers seeking high quality, consistency and process safety.
The product can be used to produce borscht, soups, vegetable juices, fruit and vegetable blends, sauces, marinades, for the natural colouring of food, ready meals and catering products.
Black radish concentrate from VIN-KON S.A. is a product with a distinctive, pronounced and slightly spicy profile. Black radish requires thorough cleaning because, as a root vegetable, it comes into direct contact with the soil.
In the production process, the raw material is washed, sorted, cleaned, crushed, pressed or subjected to extraction, and then concentrated. VIN-KON S.A.’s technology enables the process to be carried out in a way that preserves the natural spiciness and distinctive aroma of black radish while obtaining a stable product suitable for industrial use.
Black radish concentrate is tested in the laboratory for physicochemical and sensory parameters. It can be used in functional products, vegetable juices, syrups, health-promoting blends, dietary supplements and specialised formulations.
Onion concentrate from VIN-KON S.A. is a product intended mainly for culinary and industrial applications. Since onions are a raw material with an intense aroma and flavor, the entire process must be properly managed to preserve their natural sweetness, flavor and character while limiting excessively raw, sharp aromatic notes.
Production includes peeling, cleaning, sorting, shredding, heat treatment, pressing, extraction or puréeing, followed by concentration. At VIN-KON S.A., the process is controlled by specialists who ensure the right balance between aroma intensity and the stability of the finished product.
Onion concentrate can be used in the production of soups, sauces, marinades, broths, liquid seasonings, ready meals, meat products, fillings and foodservice blends. Each batch undergoes thorough quality control, as consistency of flavor and aroma is particularly important in the case of onions.
Celery concentrate from VIN-KON S.A. is distinguished by its intense, vegetable and spicy aroma. It can be produced from celery root or appropriately selected parts of the raw material, depending on the intended technological application.
The process begins with very thorough washing, cleaning and sorting. The celery is then shredded, heated, pressed, subjected to extraction, filtered or puréed, and subsequently concentrated. At VIN-KON S.A., particular attention is paid to aroma control, as celery is a strongly aromatic raw material and can easily dominate the final recipe.
Celery concentrate can be used in soups, broths, sauces, vegetable blends, liquid seasonings, ready meals and foodservice products. Its quality is continuously monitored by the VIN-KON S.A. laboratory, which helps maintain product consistency and safety.
VIN-KON S.A. Quality Control System
The high quality of concentrates from VIN-KON S.A. results from a comprehensive approach to production. The company controls not only the finished product, but the entire technological process. This includes:
- control of the supplied raw material;
- assessment of the quality of fruit and vegetables before processing;
- supervision of washing and sorting;
- control of shredding, pressing and extraction parameters;
- monitoring of clarification, filtration and concentration;
- laboratory testing of semi-finished products;
- pasteurization and packaging control;
- testing of each batch of finished concentrate;
- sensory evaluation of taste, color and aroma;
- continuous quality documentation.
As a result, concentrates from VIN-KON S.A. are products intended for demanding industrial customers who expect stability, consistency, safety and high technological parameters.
Control at every stage of production
- Raw material
- Laboratory
- Documentation